This project aims to increase the operational efficiency of the reverse osmosis (RO) system of the WATER REUSE PLANT, located in Alicante, Spain, improving its current recovery rate from an estimated 70–75% to an enhanced range of 75–80%. The plant treats approximately 10,000 m³/day of urban wastewater which, after primary, secondary, and tertiary treatment, is subjected to ultrafiltration and reverse osmosis processes to obtain high-quality water suitable for agricultural irrigation. The current efficiency is limited by fouling phenomena and the accumulation of salts (scaling), which affects membrane productivity and lifespan.
The proposed intervention focuses on the implementation of advanced chemical products (broad-spectrum antiscalants and biofilm-specific biodispersants), the optimization of in situ cleaning protocols (CIP) through precise adjustment of operational parameters (pH, sequence, temperature, and frequency), and the design of adaptive purge strategies to stabilize the system’s hydraulic conditions. These actions will increase the volume of regenerated water, significantly reduce the volume of reject, and decrease operational pressure on the membranes, thereby extending their lifespan and reducing the system’s energy consumption.
The proposed efficiency improvement aims to generate additional Volumetric Water Benefits (VWBs), in accordance with the VWBA 2.0 framework. This involves quantifying the incremental volume of regenerated water resulting from the technological optimization, comparing the with-project scenario against the baseline. These benefits are considered additional since they would not have been achieved through standard operation and represent a net increase in the availability of safe water for agricultural reuse in a water-stressed basin. The applied formula allows for calculating the VWB as the difference between the regenerated volume after the intervention and the baseline volume, ensuring traceability and technical robustness of the reported benefit.
The plant shows moderate efficiency in RO (~72%), mainly due to the accumulation of mineral scaling, the development of biofilm on membrane surfaces (biological fouling), and suboptimal purge strategies that affect the hydraulic balance of the system.
Additionally, the currently implemented CIP protocols are not precisely adapted to the specific operating conditions or the prevalent type of fouling, reducing their effectiveness and increasing intervention frequency. These conditions result in high volumes of reject water (unrecovered water), increased specific energy consumption per cubic meter produced, and accelerated membrane deterioration, consequently raising operational and environmental costs.
To reverse these inefficiencies, the project proposes an integrated package of solutions, including:
The project follows a modular and scalable approach, with defined phases for design, technical implementation, validation, and monitoring. Activities begin with an operational diagnosis of the current status of the RO train, followed by the integration of new cleaning protocols, selection of optimized chemical products, and installation of automated components for hydraulic control and purging.
In parallel, intelligent sensors will be installed to monitor key indicators such as SDI, differential pressure, conductivity, and flow, all connected to a SCADA platform for continuous performance assessment and real-time operational adjustments. The entire system will operate in adaptive mode, prioritizing the minimization of chemical and energy consumption per cubic meter of regenerated water produced.
Technical collaboration agreements will be established with certified providers of antiscalants and biodispersants, as well as automation integrators with expertise in water treatment process control.
Applied Technologies
Monitoring Plan
This project aims to optimize the performance of the reverse osmosis plant at the WATER REUSE PLANT in Alicante, increasing recovery efficiency from 70–75% to 75–80%. It is a key intervention in a facility that treats 10,000 m³ of urban wastewater daily for regeneration and subsequent agricultural use. The technical improvement is based on the incorporation of specialized chemical products (antiscalants and biodispersants), automation of cleaning and purge protocols, and the implementation of real-time monitoring via a SCADA platform.
The project addresses a real operational problem: the accumulation of biofouling and scaling on membranes, as well as the suboptimal management of purges and cleanings. These conditions reduce the amount of recovered water, increase energy consumption, and shorten membrane lifespan. The proposed solution directly improves these factors through an integrated strategy of automation, optimized chemical dosing, and adaptive process management.
Its impact targets the Segura River Basin, one of the most stressed in Europe, where reclaimed water is a strategic resource for agriculture. By increasing the volume of reusable water, the project not only enhances water availability but also reduces pressure on overexploited aquifers and minimizes potable water use for non-priority purposes.
The implementation will be led by a company in coordination with EPSAR, with technical partnerships involving certified input providers, automation integrators, and verification platforms. The system will operate in adaptive logic, adjusting cleaning and purges based on indicators such as SDI, TMP, and conductivity, ensuring both traceability and efficiency.
The project must align with current regulations of the Risk Management Plan for Reclaimed Water required by MITECO, provided that it incorporates the specific elements established by Royal Decree 1620/2007 and its updated framework under the EU Regulation 2020/741.
Key regulatory compliance aspects:
This project generates additional Volumetric Water Benefits, quantified under VWBA 2.0 methodology. It represents a model case of urban water efficiency with collateral benefits in agriculture, ecosystem health, and climate resilience.
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